Products

Dry Type Transformer

Taishan® Dry-type transformers with a self-cooling capacity of up to 25 MVA and a voltage level of 35 kV. The BIL (Basic Insulation Level) averages 170 kV, meeting Chinese national standards as well as international standards such as ANSI (USA) and British standards.

Types

Dry Type Transformer

Taishan® Dry-type transformers with a self-cooling capacity of up to 25 MVA and a voltage level of 35 kV. The BIL (Basic Insulation Level) averages 170 kV, meeting Chinese national standards as well as international standards such as ANSI (USA) and British standards.

Dry Type Transformer

SC12 Series Power Transformer With Capacity 800-25000kVA And Voltage Level 35kV

Dry Type Transformer

SC12 Series Power Transformer With Capacity 630-10000kVA And Voltage Level 10kV

Dry Type Transformer

SC(B)18 Series Distribution Transformer With Capacity 30-2500kVA And Voltage Level 10kV

Dry Type Transformer

SC(B)12 Series Distribution Transformer With Capacity 30-2500kVA And Voltage Level 10kV

Dry Type Transformer

SC(B)12 Series Distribution Transformer With Capacity 50-2500kVA And Voltage Level 20kV

Dry Type Transformer

SC(B)12 Series Distribution Transformer With Capacity 50-3150kVA And Voltage Level 35kV

Dry Type Transformer

SC(B)13 Series Performance Parameter

Dry Type Transformer

SC(B)12 Series Standard Enclosed Bus Outline Drawing

Dry Type Transformer

SC(B)14 Series Distribution With Capacity 30-2500kVA And Voltage Level 10kV.

Trusted by world-class brands & organizations of all sizes

Feature

Characteristics of Dry-Type Power Transformers

  • Low loss: superior to national standard.
  • Low partial discharge: ≤5 pC.
  • Low noise: ≤56 dB.
  • High short circuits withstand ability: meets national standard, carried on the national standard request to the short circuit withstand ability confirmation.
  • Beautiful appearance and wide selection.
  • Optimized structure and reliable performance.

Advantages

Our resin casting dry-type transformer, the capacity has reached 25MVA, voltage reached 35kV of natural cooling. The BIL level is 170kV, in line with China’s national standards, ANSI, Britain, and other countries’ standards requirements.

The transformer also has the advantages of reliable operation and free of maintenance.

Advantages of Dry-Type Transformers Compared to Oil-Immersed Transformers

1. Product Characteristics

  • Safe, Non-Polluting, and Unflammable: Can be installed in load centers.
  • Low Maintenance and Easy Installation: Combined with low operation costs, reduced losses, and excellent moisture resistance.
  • Adaptability: Operates normally in 100% humid environments and can resume operation without pre-drying after shutdown.
  • High Performance: Features low partial discharge, low noise, and good cooling. Operates at 150% rated load under forced air cooling.
  • Advanced Protection: Equipped with a temperature protection system, ensuring reliable operation at international standards.

2. Structure Characteristics

  • Robust Materials: HV and LV windings adopt copper wire, full winding, fiberglass reinforcement, and resin vacuum pouring for a strong and compact structure.
  • Thermal Optimization: Designed with axial heat-radiating air passages for effective cooling.
  • Precision Solidification: Production follows strict temperature curve controls to ensure solid insulation.

3. Technical Characteristics

3.1 Impact Resistance

  • The sectional cylindrical structure of the HV and LV windings reduces interlayer voltage and improves overall insulation strength.
  • Insulation materials, such as vacuum-cast resin and glass fiber, form a compact, reinforced unit, offering high impact resistance and low partial discharge.
  • The HV and LV windings adopt a cylindrical structure, which reduces the voltage between layers, improves electric field distribution, and enhances impulse strength for overvoltage and switching surges.
  • Insulation material is made of resin, molded in a vacuum state. Once solidified, the resin and glass fiber form a strong composite, providing high impulse withstand and minimal partial discharge.

3.2 High Mechanical Strength and Short Circuit Resistance

  • The cured resin, combined with glass fiber and conductor, forms a solid structure with a tensile strength of 600–700 MPa, which is 3 times that of copper.
  • This structure ensures excellent short-circuit resistance for the winding.

3.3 Good Resistance to Cracking

  • Advanced casting formulas and processes ensure the formation of resin-glass fiber composite insulation with a thermal expansion coefficient of (18–20)×10⁻⁶/K.
  • This design minimizes thermal stress between the conductor and insulation, preventing cracking at its source.

3.4 Moisture Proof

  • The resin-poured HV and LV windings, along with iron core resin coating, provide superior corrosion resistance and allow the transformer to operate reliably in 100% humidity conditions.

3.5 Well Heat Dissipation

  • The resin-glass fiber composite insulation (with a thickness of 1.5–2 mm) enhances heat dissipation from the winding surface.
  • The unique axial air duct design in HV and LV windings addresses long-term hot spot issues, significantly improving the transformer’s rated capacity and performance.
  • For large voltage transformers: HV and LV use wire windings.
  • For lower voltage distribution transformers: LV uses foil windings, while HV uses wire windings.

structure

Taishan® resin casting dry-type transformer is designed for exceptional performance and reliability. With a capacity of 25 MVA, a voltage level of 35 kV, and a BIL level of 170 kV, it meets China’s national standards as well as ANSI and British standards. Known for its reliable operation and near-zero maintenance, it stands out as a high-quality, efficient solution.

Design Features & Fundamental Structure

The resin casting dry-type transformer is divided into two main winding types:

  • HV Winding: Wound using high-quality oxygen-free copper wire, combined with glass fiber and resin for excellent insulation.
  • LV Winding: Wound with high-quality copper foil and encapsulated in a thin resin casting structure, ensuring high mechanical strength and durability.
    Both ends are reinforced with resin casting structures for enhanced performance and reliability.

1. HV Winding

The HV winding adopts a sectional cylindrical structure, where copper wire, resin, and fiberglass combine for optimized heat dissipation and insulation. During the casting process:

  • All gaps are filled with resin, resulting in a highly uniform insulation structure.
  • The added plasticity ensures excellent mechanical strength and elasticity.
  • The tight and seamless combination of resin and fiberglass eliminates air gaps, enhancing insulation reliability.

This advanced design ensures the transformer delivers stable, safe, and efficient performance, even under demanding operating conditions.

2. LV Winding

  • Wires Wound

The LV winding has the same structure with the above HV winding except for the Spiral winding structure. It has high mechanical strength, good moisture resistance. Wire insulation immersed in the resin, axial mechanical force is unlikely to reach the fastening structure. 

  • Foil Wrapping

The LV winding are wound by copper foils. Putting strip into winding and formed airway cooling. The LV winding layer is low voltage and low leakage at terminals.

Winding leading-out terminal use copper bar leads out. When winding finishing, both ends sealed by resin, the whole body become very strong. The insulation and the copper foil are bond together and damp-proof. Besides, the processing property is nice, the efficiency is high, the additional consumption is low and the short-circuit resistance is high.

  • Core

The iron core adopts five-stage stepping joint so as to lower the no load loss. And the no load loss and noise level can be reduced as well by using the well-qualified cold-rolled grain-oriented silicon sheet steel, which is fastened or shaped by clamps and the black elastic resin paint and no punching on the surface of the iron core.

  • Steel Clamps

The clamp is formed into an entirety by steel cutting once so the structure is simple but beautiful. As the lifting lugs and clamp have become an integrated entirety so lifting the transformer will be safer.

  • Casting

Winding casting, no painting process.

Accessories

Air Cooling System

The low noise cross flow fan has the characteristics of low noise, uniform cooling, and easy installation. After the air-cooled system is started, the transformer capacity can be increased to 150%.

Temperature Control System

The temperature protection device of transformer adopts PT100 platinum resistance temperature measured and LED temperature display, MCU control, adjustable temperature control, automatic/manual start and stop the fan, automatic alarm, trip signal, remote control function (optional interface mode: 4~20mA analog output, RS232 interface, RS485 interface).

Enclosure

Protection level of enclosure are IP20 and IP23, using Aluminum Alloy, stainless steel, cold rolled steel materials. It is generally high and low voltage side door, convenient installation and disassembly, light weight, good ventilation. Enclosure also provides special protection levels, special door opening methods, and use different materials and spray different colors according to user requirements.

Protection Level and Enclosure

  1. Enclosure protection level include the following: IP00 (no enclosure, installed indoors), IP20 (preventing a particle with a diameter larger than 12.5mm from entering into the enclosure, installed indoors), IP23 (preventing a particle with a diameter larger than 12.5mm from entering into the enclosure and preventing water drops, which is within an angle of 60°C from the vertical line as well, installed outdoors), and other protection levels.

  2. The transformer enclosure can be made of aluminium alloy, stainless steel, or cold rolled plate, etc.

  3. The method of lead can be divided into enter above and exit above, enter above and exit below, enter below and exit above, enter below and exit below, enter below and exit side (Please specify the method of lead when ordering. If exiting side, please identify the position, A phase or C phase or others. And provide low-voltage switch gear outlet size and phase sequence).

  4. If there is a lot of conductive dust in the environment, it can provide dust-proof external enclosure.

  5. The customer can choose the enclosure according to his own requirements.

Three Different Types of Enclosure

 

Current Transformer

Installed at the neutral point of the transformer, use for relay protection and installed in the phase line for electrical energy metering and current measurement.

Fans

The cross flow type cooling fan with the best quality is selected, performance conform to JB/T8971 dry-type transformer cross flow cooling fan industry standards by quality supervision and inspection of state.

Advantages

Large air flow, low energy consumption, reasonable structure, beautiful appearance, simple installation, uniform wind pressure, good cooling effect, low noise and light vibration.

Various Specifications

Top-blown, side-blown and the lengthened side blowing type (double wind wheel) and other models, the fan material is stainless steel, Aluminum Alloy, spray, etc.

Adaptive Capacity

Can be adapted to all dry-type transformers on capacity 30-25000kVA.

Temperature Indicator of Dry-type Transformer

The safe operation and service life of the power transformer largely depend on the safety and reliability of the transformer winding. The insulation damage is caused by the winding temperature exceeding the insulation withstand temperature, which is one of the important reasons that the transformer cannot work properly.

The dry-type transformer temperature indicator (referred to as temperature indicator) is a kind of intelligent controller specially designed for the safe operation of dry-type transformer.

The temperature indicator based on SCM technology, using three platinum thermal resistance embedded in the three-phase winding of dry-type transformer to detect and display the transformer winding temperature rise, can automatically start and stop the cooling fan for forced air cooling of winding, avoid or reduce the fault caused by the transformer due to high temperature, and can control the over temperature alarm and over temperature tripping output, in order to ensure the operation of transformer in a safe state, so as to prolong the working life of transformer.

  • Lide Temperature Indicator
  • Lide Temperature Controller

Dry-type OLTC

The voltage regulation can be realized under the condition of no power interruption, and the output voltage of the secondary side can be kept stable under the condition of voltage fluctuation of the grid. Improve power supply quality.

  1. Huaming Tap Changer Automatic Controller
  2. MR Tap Changer 10kV
  3. Huaming Tap Changer 10kV
  4. Harbin Tengyuan Tap Changer
  5. Huaming Tap Changer 35kV
  6. Huaming Tap Changer Electrical Mechanism

Live Locking

This series of products are suitable for indoor HV electrical equipment with rated voltage 3.6~40.5kV and frequency of 50 and 60HZ. According to its performance, mainly can be divided into two major categories:

  • The first kind is used separately and only has unlock functions, cannot be forced locking of electromagnetic locks. This kind of electromagnetic lock must be used in conjunction with the indoor HV live display device, and the locking contact can be locked in order to achieve the function of forced locking. It is an electric control mechanism interlocking device for preventing electric misoperation of a high-voltage switch device. The main use of electrical interlock between the indoor isolating switch and circuit breaker operating mechanism of the human in the switch cabinet door and other places of mandatory safety interlock to prevent misoperation and into live space, can effectively improve the anti-error performance of power supply equipment.

  • Another kind is to use separately to achieve the mandatory locking function. The utility model integrates the live display and the forced locking function, and can be used in conjunction with the sensor to reflect the electrified condition of the HV circuit, and can realize the forced shutting function. The utility model is mainly assembled in front of the switch cabinet, the back door and other parts which need to be locked. The utility model can reliably prevent the electric misoperation, prevent the mistake from entering the electrified interval, and improve the error proofing performance of the matched products.

    • Live Locking
    • Indoor Electromagnetic Lock
    • Live Display and Locking

Application

As mentioned before, due to the good performance of the resin casting dry transformer, the applicable range is very wide.

The power supply of the fast transient system will cause the transformer to suffer short-time burst overload, which can be several times of the rated continuous load. This happens when the electric locomotive accelerates the closing of feed connections. The greater the overload is, the greater the impact of short-term overload on the transformer. The thermal time constant of cast resin transformer winding is 40 minutes, the time constant of the corresponding oil-immersed transformer is not more than 10 minutes, the difference is great, that is to say, pouring type transformer can design smaller than the oil-immersed transformer, but the short-term overload capacity is high.

Other uses of the resin structure, such as motor starting device, core or coreless current limiting reactor, are also widely applied.

In fact, the transformer used in many occasions has higher reliability and economy by adopting the structure of pouring resin. Resin insulated transformer because of its low loss, low noise, low partial discharge, flame self-extinguishing, without maintenance, it can be widely used in high-rise residential, office buildings, business center, underground railway, etc. In any case where an oil-immersed transformer can not be used, the resin transformer can be used and has high reliability. It is comparable to an oil-immersed transformer in terms of electrical performance, but is a leader in mechanical properties.

In the design of distribution system, considering the application of cast resin transformer is a foresighted view. In most cases, the start-up cost of the resin transformer is higher, but the protection is low cost, low loss and almost no maintenance. As far as the total cost of installation is concerned, it is more economical.

Properties & Performance

Electrical Performance

Glass fiber resin pouring structure can achieve the same power frequency and impulse level as oil-immersed transformers, and some design structures have impulse levels exceeding 200kV.

The cast type transformer has already withstood the test voltage (HV to HV, HV to LV to ground) and operating voltage in the atmospheric environment. Wire winding inter-turn and inter-layer only have a tiny differential pressure, are absorbed by the resin itself, and reached a very safe level. The inter-layer voltage of the foil winding is only the minimum voltage of each turn, the end of the winding has no helical angle, the magnetic leakage area is small, and the axial short-circuit resistance is strong. As the air-based insulation, this part of the insulation system will not deteriorate, will not age.

The wire winding adopts vacuum casting to obtain a uniform insulation structure, eliminates bubbles and voids, and avoids partial discharge in the winding. The inter-layer voltage of the foil winding is low and no partial discharge.

According to the IEC60076 standard, partial discharge tests shall be carried out on fully assembled transformers. In order to confirm the high quality of the design and production, the partial discharge test of each HV winding is carried out before the assembly.

In this way, the insulation in the HV winding can be checked to meet the quality requirements. The partial discharge termination voltage is at least 1.2 times than the rated voltage, and in most cases, even 2 times than the rated voltage. It is proved by this test that the winding is qualified.

Mechanical Properties

Glass fiber reinforced winding will not crack due to sudden fluctuations in temperature or thermal impulse.

Wire winding has been heated to the rated temperature, and then placed in ice water to cool for temperature change resistance test. All winding can pass such destructive tests.

Due to insulation and copper foil adhesive curing as a whole throughout the winding and the Foil winding is not cracking due to temperature fluctuations or sudden thermal shock.

Thermal Short Circuit Strength

According to Table III of the IEC 60076-5 standard, the maximum allowable average temperature of conductors after a short circuit for B, F, and H-class insulated copper wires is 350°C. For F-class copper winding transformers, the time “t” is determined, and after this duration, the final temperature will be:

T1 = T0 + a.Sk2.10–3[℃]

Among this:

  • T0 – Initial temperature, ℃
  • Sk – Short-circuit current density, A/mm2;
  • t – Duration, S;
  • a – A function of 1/2 (T1 + T0) (as shown in Table Ⅲ);
  • T1 – Maximum allowable average winding temperature after short-circuit, ℃.

The following is calculated by the upper figure:

As all protection devices can cut off the transformer power within 10 seconds, the margin shown in this example is very large.

When the transformer is short-circuited, the conductor is heated rapidly in a matter of seconds. The resin around it is better than the conductor, can only be slowly heated, the conductor and resin surface temperature gradient will be great, and the greater the thickness of resin wrapped, and its gradient is too large. Even when the expansion coefficient is well matched, the mechanical strength of the winding must be taken into account, but the elastic glass fiber resin structure can be used to prevent cracking under the above conditions.

Moisture-resistance

The wire wound products are very well protected against moisture due to the copper conductor complete encapsulation in resin insulation. The transformer can be networked after long-term storage, and can be input into the power grid no-load.

The foil winding shall be stored in damp proof, and when the insulation resistance is lowered, it should be heated and dried before it can be put into use. When using, only compressed air can be used to remove sediment or dust.

Environmental Protection

The main concern of resin casting dry-type transformer is environmental protection. This question is actually a justification for the development of a cast type transformer:

A. Fire-resistance

The main feature of the resin casting transformer is flame retardant and self-extinguishing. Tests have shown that once a fault occurs inside the transformer and the protection device cuts off the transformer within the specified time, the winding itself will self-extinguish, thereby stopping the fire. If the external environment catches fire and all equipment and buildings are on fire, the epoxy resin may also burn, but the burning of the resin will not promote the spread of the fire.

B. Toxicity

The toxic components of combustion products are a major concern. Simulated tests were conducted in laboratories. Depending on the conditions and analysis methods, the results vary. According to OSHA requirements, if toxic substances are present, their concentrations are very low, allowing for prolonged exposure without harm.

C. Noise

In the wire wound transformer, the winding is not mechanically connected with the core, but the support structure is used to prevent the core ferromagnetic vibration from transmitting to the winding.

The winding and the core are supported by special materials in the foil winding transformer structure, which effectively reduces the ferromagnetic vibration and reduces the superposition of noise.

The outer surface of the core is covered with elastic resin, which can prevent further noise transmission, and its noise level is better than the national standard.

D. Pollution

Wire wound and foil wound transformers are completely dry structures with no liquid or gas insulation, so there is no leakage. There is no need to take additional measures to prevent leakage, so there is no pollution to the environment.

Technological Capability

Company’s products are using Auto CAD and Pro/E 2D and 3D design platform, using software such as INFOLYTICA for electric, magnetic, thermal (fluid), and force analysis. Independently research and produce short circuit withstand analysis software, using PDM, ERP management system, effectively control the input and output of the design data, to ensure the reliability of product performance.

It Includes:

  • 3D Pro/E design software
  • ElecNet software to calculate the electric field
  • MagNet magnetic field calculation software
  • ThermNet software to calculate the temperature field
  • Short circuit withstand ability calculation program
  • Inventor and Workbench structure analysis software
  • FLUENT fluid calculation software
  • Wave process calculation, etc.

Through the electric, magnetic and thermal, stress, fluid, and other aspects of comprehensive analysis and calculation for designing, according to the results of simulation analysis, the use of technical means to control product technical data, optimize product structure, combined with mature manufacturing technology and a variety of finite element simulation analysis method, the design of the product can achieve the real value of the quantization. To ensure product quality, improve product safety and reliability in power grid.

ERP (Enterprise Resource Planning)

ERP (Enterprise Resource Planning) is the next generation of manufacturing systems and resource planning software. Except for the existing resource planning, manufacturing, financial, sales, purchasing, and other functions, the company also has quality management, laboratory management, business process management, product data management, inventory, distribution and transportation management, human resources management, and regular reporting system.

           

PDM (Product Data Management)

PDM (Product Data Management) is a kind of technology used to manage all product-related information (including the parts information, documents, files, CAD configuration, structure, rights, etc.) and all product-related processes (including process definition and management technology). Through the implementation of PDM, it can improve production efficiency, help to manage the whole life cycle of products, strengthen the efficient use of documents, drawings, and data, and standardize the workflow.

Pro/E 3D Design

INFOLYTICA

INFOLYTICA is a new technology of much electromagnetic software founder and leader, the company has been committed to the field of electromagnetic finite element analysis technology research and development and committed to providing complete solutions for the electromagnetic design engineer.

   

The INFOLYTICA product line includes software such as MagNet, ElecNet, ThermNet, OptiNet, MotorSolve, allowing 2D and 3D analyses of the electric field, magnetic field, and thermal field independent and coupled at ease at the same interface.

Temperature Field Analysis

 1. General

  • Model: GDDGN-10000/10 Reduction furnace dry-type transformer;
  • Drawing number: OLTD.214.2997.1

2. Program Analysis and Calculation

As the product is unusually, the vector group is Diii, the primary voltage of the transformer is 10kV; the secondary side is six independent multi-tap single-phase coils, and the transformer capacity varies with the voltage level at the low voltage side. As per the LV side voltage level is 520V, the current is 6400A, and the transformer capacity is 9909kVA, for calculation.

             

Temperature Field Distribution Diagrams

1. Temperature field distribution in the middle of the core
  • Depicts the variation in the temperature profile in the central part of the core.
2. Center of B phase core column temperature field distribution
  • Shows the heat distribution in the core column’s center where the temperature rise is maximal.
3. The right is the temperature field distribution diagram of the core
  • A full diagram showing the core’s overall heat dissipation and hotspots.

Calculation of Core Temperature Field

No-load loss and temperature field calculation:

  • The no-load loss of the core is 11368W, and the design calculation value is 13297W.
  • Assume that the ambient temperature is 20℃, atmospheric pressure is 1 atm, and the initial temperature of the core is 20℃.
  • Without considering the thermal effect of the core coil, natural convection around the core dissipates heat (using a heat transfer coefficient of 7.8W/m²·℃).
  • After calculation, the maximum temperature rise occurs at the center side of the B column, and the hotspot temperature is approximately 110.6℃.

 

Temperature Distribution of Web Plate

  • Assumptions for Loss Calculation:
    1. The influence of lead leakage on the loss of the web plate is not considered.
    2. The influence of thermal radiation from the core on the web plate is not taken into account in the temperature field calculation.

Standard

DL/T572-1995《Operation Code of Power Transformers》
DL/T596-1996《Preventive Test Code of Electric Power Equipment》
EC60076-11    /GB1094.11-2022《Dry-type Power Transformers》
GB/T10228-2023《Technical Parameters and Requirements for Dry-type Power Transformers》
GB/T1094. 10-2022《Sound Level Measurement for Transformers and Mutual Inductors》
GB/T1094. 3-2017《Insulation Level, Insulation Test and External Insulation Clearances in Air》
GB/Т26218. 1  (2) -2010《External Insulation Pollution Classes of High-Voltage Electric Power Equipment》
GB/Т50150-2016《Standard for Hand-Over Test of Electric Equipment Electric Equipment Installation Engineering》
GB20052-2020《Power Transformer Energy Efficiency Limits and Energy Efficiency Levels》
IEC529 /GB/Т4208   -2008《Enclosure Protection Grade (IP Code)》
IEC60060-1/ IEC60060-2 /GB/T16927. 1-2011《High Voltage Test Technique》
IEC60060-1/ IEC60060-2 /GB/Т16927. 2-2013《High Voltage Test Technique》
IEC60071-1 /GB/Т311. 1-2012《Insulation Coordination of High Voltage Power Transmission and Transformation Equipment》
IEC60076-1   GB/T1094. 1-2013《Power Transformers Part 1 General》
IEC60076-2 /GB/T1094. 2-2013《Power Transformers Part 2 Temperature Rise》
IEC60076-3 /GB/T1094. 3-2017《Power Transformers Part 3 Insulation Level and Insulation Test》
IEC60076-5 /GB/T1094. 5-2008《Power Transformers Part 5 Short Circuit Withstand Ability》
IEC60270 /GB/T7354-2003《Partial Discharge Measurements》
IEC60722-GB/T1094. 4-2005《Guidance for Lightning Impulse Operation Test of Power Transformers and Reactors》
IEC76-5  Part 5《Short Circuit Current Withstand Ability》
JB/T10088-2004《6~220kV Transformers Sound Level》
JB/T8971-2013《Cross Flow Type Cooling Fan for Dry-type Transformers》
JB/T9639-1999《Enclosed Busbar》
T/CEEIA258-2016《6kV~35kV transformer energy efficiency limit value and energy efficiency class》
TEC  905  /GB/T1094. 12-2013《Load Loss Guidance for Dry-type Power Transformers》

Frequently Asked Questions

Dry type transformers are versatile and widely used for industrial, commercial, and utility applications. Below are the key specifications for Dry Type Transformers available in the market:

1. Voltage Ratings

  • Primary Voltage: Ranges from 600V to 35 kV and above, depending on the application.
  • Secondary Voltage: Can be designed for low voltage outputs such as 480V, 240V, 208V, or custom voltages for specific requirements.

2. Power Capacity

  • Small Range: From 5 kVA to 500 kVA for applications like small industrial equipment or commercial facilities.
  • Medium Range: Up to 2500 kVA, suitable for larger industrial operations, data centers, or critical infrastructure.
  • High Range: Can go up to 10 MVA or higher for large-scale applications, such as utility substations or large industrial plants.

3. Insulation Class

The insulation class defines the maximum operating temperature the insulation system can handle:

  • Class A: 105°C (general-purpose applications).
  • Class B: 130°C (for slightly higher temperature resistance).
  • Class F: 155°C (used in industrial or demanding environments).
  • Class H: 180°C (for high-temperature applications like furnace transformers).
  • Class R: 220°C (rarely used, extreme environments).

4. Cooling Types

  • AN (Air Natural): Relying on ambient air for cooling.
  • AF (Air Forced): Using fans to enhance cooling capacity.

5. Standard Compliances

Dry type transformers are designed to comply with various standards depending on region or application:

  • IEC 60076 for global compliance.
  • ANSI/IEEE C57 for North American standards.
  • UL-listed designs for safety compliance in certain regions.

6. Customizable Options

Many suppliers offer customization, such as:

  • Dual voltage inputs (e.g., 11/22 kV).
  • Specific winding materials (copper or aluminum).
  • Reinforced enclosures (IP54, IP65 for outdoor usage).
  • Low harmonic designs for sensitive equipment.

Taishan® Dry-type transformers with a self-cooling capacity of up to 25 MVA and a voltage level of 35 kV. The BIL (Basic Insulation Level) averages 170 kV, meeting Chinese national standards as well as international standards such as ANSI (USA) and British standards.

Would you like more detailed specifications for a specific use case or voltage class?

Dry-type transformers are designed to meet high efficiency standards and comply with various energy efficiency regulations and programs worldwide. Below are the details on efficiency levels and compliance with energy efficiency standards:

1. Efficiency Levels

Efficiency of dry-type transformers depends on their design, load conditions, and compliance with standards:

  • High Efficiency Ratings:
    • Up to 98%-99% at full load for high-quality designs.
    • Optimized for minimal no-load (core) and load (copper) losses.
  • Part Load Efficiency:
    • Designed to achieve peak efficiency at approximately 60%-70% load, which is the most common operational range in real-world applications.

2. Compliance with Energy Efficiency Standards

a. International Standards

  1. IEC 60076-20 (Energy Efficiency Standard for Transformers):

    • Governs the losses for liquid-filled and dry-type transformers.
    • Specifies eco-design and energy performance levels for different power ratings.
  2. EU Ecodesign Regulations (Tier 1 & Tier 2):

    • Tier 1 (2015) and Tier 2 (2021) standards require strict control over no-load and load losses for transformers in the EU market.
    • Loss categories (e.g., AoBk, AoAk) are defined to ensure energy savings.
  3. MEPS (Minimum Energy Performance Standards):

    • Applicable in regions like Australia, New Zealand, and others, specifying maximum allowable losses for transformers based on rating and voltage.

b. North American Standards

  1. DOE 2016 (Department of Energy):

    • Governs dry-type transformers in the U.S.
    • Sets mandatory energy efficiency levels based on transformer size, type, and voltage.
  2. CSA C802.2 (Canada):

    • Ensures high-efficiency standards for distribution transformers.

c. Other Regions

  1. BEE Star Rating (India):
    • Transformers are rated from 1-star to 5-star based on their energy efficiency, with 5-star being the most efficient.
  2. GB Standards (China):
    • Efficiency limits are governed under GB 20052-2013 and other national specifications.

3. Design and Technology to Achieve Efficiency

  • Core Material: High-grade silicon steel or amorphous cores for reduced core losses.
  • Winding Material: Copper or aluminum windings designed for minimal resistance.
  • Temperature Management: Use of Class H or Class R insulation to improve thermal efficiency.

4. Benefits of Compliance

  • Reduced Energy Costs: High efficiency translates into lower operating costs over the transformer’s lifecycle.
  • Environmental Impact: Lower losses mean reduced greenhouse gas emissions.
  • Eligibility for Incentives: Meeting standards like DOE 2016 or EU Ecodesign may qualify for government rebates or tax incentives.

The design, manufacture and inspection of  Taishan® dry - type transformer and all its components and accessories produced by our company follow the following latest standards.

DL/T572-1995《Operation Code of Power Transformers》
DL/T596-1996《Preventive Test Code of Electric Power Equipment》
EC60076-11    /GB1094.11-2022《Dry-type Power Transformers》
GB/T10228-2023《Technical Parameters and Requirements for Dry-type Power Transformers》
GB/T1094. 10-2022《Sound Level Measurement for Transformers and Mutual Inductors》
GB/T1094. 3-2017《Insulation Level, Insulation Test and External Insulation Clearances in Air》
GB/Т26218. 1  (2) -2010《External Insulation Pollution Classes of High-Voltage Electric Power Equipment》
GB/Т50150-2016《Standard for Hand-Over Test of Electric Equipment Electric Equipment Installation Engineering》
GB20052-2020《Power Transformer Energy Efficiency Limits and Energy Efficiency Levels》
IEC529 /GB/Т4208   -2008《Enclosure Protection Grade (IP Code)》
IEC60060-1/ IEC60060-2 /GB/T16927. 1-2011《High Voltage Test Technique》
IEC60060-1/ IEC60060-2 /GB/Т16927. 2-2013《High Voltage Test Technique》
IEC60071-1 /GB/Т311. 1-2012《Insulation Coordination of High Voltage Power Transmission and Transformation Equipment》
IEC60076-1   GB/T1094. 1-2013《Power Transformers Part 1 General》
IEC60076-2 /GB/T1094. 2-2013《Power Transformers Part 2 Temperature Rise》
IEC60076-3 /GB/T1094. 3-2017《Power Transformers Part 3 Insulation Level and Insulation Test》
IEC60076-5 /GB/T1094. 5-2008《Power Transformers Part 5 Short Circuit Withstand Ability》
IEC60270 /GB/T7354-2003《Partial Discharge Measurements》
IEC60722-GB/T1094. 4-2005《Guidance for Lightning Impulse Operation Test of Power Transformers and Reactors》
IEC76-5  Part 5《Short Circuit Current Withstand Ability》
JB/T10088-2004《6~220kV Transformers Sound Level》
JB/T8971-2013《Cross Flow Type Cooling Fan for Dry-type Transformers》
JB/T9639-1999《Enclosed Busbar》
T/CEEIA258-2016《6kV~35kV transformer energy efficiency limit value and energy efficiency class》
TEC  905  /GB/T1094. 12-2013《Load Loss Guidance for Dry-type Power Transformers》

Would you like recommendations for specific transformer models or a detailed loss calculation?

The expected lifespan of dry-type transformers under normal operating conditions typically ranges from 20 to 30 years, with proper maintenance and optimal usage. In some cases, with excellent care and favorable conditions, they can last even longer, up to 40 years or more.

Factors Affecting Lifespan

  1. Design and Quality of Materials

    • High-quality transformers with robust insulation systems and superior core and winding materials tend to last longer.
    • Advanced insulation classes (Class F or H) extend the thermal endurance of the transformer.
  2. Operating Conditions

    • Load Level: Consistently running at or near rated capacity promotes longevity. Overloading significantly reduces lifespan.
    • Temperature: High ambient temperatures or inadequate cooling accelerate insulation degradation.
    • Harmonics: Excessive harmonic distortion in the electrical system can lead to additional heating and stress on windings.
  3. Environment

    • Indoor Installation: Dry-type transformers in controlled environments (e.g., clean, dry, and cool rooms) last longer.
    • Outdoor Installation: Exposure to dust, moisture, corrosive gases, and temperature fluctuations can reduce lifespan unless housed in a protective enclosure (e.g., IP-rated enclosures).
  4. Maintenance Practices

    • Regular maintenance, such as cleaning, inspection of connections, and thermal imaging, can help identify and rectify issues early.
    • Neglecting maintenance can lead to premature failure due to undetected degradation or faults.
  5. Thermal Aging of Insulation

    • Insulation systems degrade over time due to temperature. Every 8–10°C rise above the rated insulation temperature can halve the lifespan of the insulation system.

Key Maintenance and Longevity Tips

  • Temperature Monitoring: Keep operating temperatures within rated limits.
  • Ventilation: Ensure adequate airflow around the transformer.
  • Periodic Testing: Perform insulation resistance tests, winding resistance tests, and thermal imaging to detect anomalies.
  • Load Management: Avoid overloading and harmonics; consider harmonic mitigation if necessary.

Lifespan Benchmark

  • Normal Operating Conditions: 20–30 years.
  • Optimal Conditions and Maintenance: Up to 40 years or more.
  • Harsh Environments (High Heat, Dust, Corrosion): Reduced to 15–20 years without additional protection.

Taishan ® Product Lifespan GuaranteeThe operational lifespan of our transformers is no less than 30 years.

Would you like recommendations for maintenance schedules or specific monitoring solutions to maximize lifespan?

Dry-type transformers are available with various cooling methods to meet different application requirements. The most common cooling methods include:

1. Natural Air Cooling (AN or AA)

  • Description: The transformer relies on natural convection to dissipate heat. Air circulates freely around the transformer without external assistance.
  • Applications:
    • Low to medium power ratings.
    • Indoor installations with adequate ventilation.
    • Environments where maintenance simplicity is critical.
  • Advantages:
    • No moving parts, reducing maintenance needs.
    • Quiet operation.
    • Cost-effective for smaller transformers.

2. Forced Air Cooling (AF or FA)

  • Description: Fans are used to enhance air circulation over the transformer windings and core, increasing the cooling capacity.
  • Applications:
    • Medium to high power ratings.
    • Situations where additional cooling is required due to higher loads.
    • Compact installations where space is limited.
  • Advantages:
    • Improved cooling efficiency.
    • Can support temporary overloads by increasing the cooling rate.
    • Extends the transformer's capacity beyond its natural air-cooled limit.

3. Hybrid Cooling (AN/AF or AA/FA)

  • Description: The transformer operates in natural air cooling mode under normal conditions and switches to forced air cooling when the load exceeds a threshold.
  • Applications:
    • Load profiles with variable demand, including peaks.
    • Energy-conscious operations where fan use is minimized.
  • Advantages:
    • Energy savings during low-load conditions.
    • Enhanced flexibility for varying operational demands.

Key Considerations:

  • Load Capacity: Forced air cooling increases the transformer's load-handling capability, typically by 25%-50% more than the natural air-cooled rating.
  • Environment: Natural air cooling is preferable for environments where noise or moving parts are a concern. Forced air cooling may be better suited for tighter spaces or high-demand scenarios.
  • Efficiency: Systems with forced air cooling may have slightly reduced efficiency due to the energy consumption of fans.

Choosing the appropriate cooling method depends on your specific application, ambient temperature, load profile, and installation conditions. Let me know if you need tailored recommendations!

Dry-type transformers are designed to meet rigorous environmental and safety standards to ensure reliability, safety, and sustainability. The certifications and standards typically associated with dry-type transformers include:

1. ISO (International Organization for Standardization)

  • ISO 9001 (Quality Management): Ensures that the transformer is manufactured under a quality management system that emphasizes consistency, reliability, and customer satisfaction.
  • ISO 14001 (Environmental Management): Focuses on environmental responsibility, ensuring that the manufacturing process and materials used are environmentally friendly and sustainable.
  • ISO 45001 (Occupational Health and Safety): Demonstrates compliance with global standards for health and safety in the workplace during the production and installation of the transformer.

2. IEC (International Electrotechnical Commission)

  • IEC 60076 (Power Transformers): A comprehensive set of standards covering the design, construction, and testing of transformers, including specific parts for dry-type transformers:
    • IEC 60076-11: Specifies requirements for dry-type transformers, including thermal performance, environmental classifications (E0, E1, E2), and fire safety (F0, F1, F2).
    • IEC 60076-16: Addresses transformers for wind turbine applications, where environmental and load conditions are unique.
  • IEC 60726: Covers dry-type transformer safety standards for insulation and thermal class ratings.
  • IEC 60529 (IP Ratings): Defines the degree of protection provided by the transformer enclosure against dust and water ingress.

3. UL (Underwriters Laboratories)

  • UL 1561 (Dry-Type General Purpose Transformers): Focuses on the safety and performance of dry-type transformers used in general-purpose applications.
  • UL 1446 (Insulation Systems): Certifies the electrical insulation system, ensuring it meets thermal and safety requirements for dry-type transformers.
  • UL Listed or Recognized: Transformers bearing the "UL Listed" or "UL Recognized" mark have undergone rigorous testing for fire, electrical, and mechanical safety in North American markets.

4. CSA (Canadian Standards Association)

  • CSA C22.2 No. 47: Similar to UL standards, ensuring the safety and performance of dry-type transformers in Canada.

5. Environmental Standards

  • RoHS (Restriction of Hazardous Substances): Ensures that the transformer materials are free from hazardous substances like lead, mercury, and cadmium, making them environmentally friendly.
  • REACH (Registration, Evaluation, Authorization, and Restriction of Chemicals): Verifies compliance with European Union standards for safe chemical use.

6. National Standards

  • ANSI/IEEE Standards (United States):
    • IEEE C57.12.01: General requirements for dry-type transformers.
    • IEEE C57.12.91: Standard test code for dry-type transformers.
  • BS EN (British Standards): European regulations for transformers, aligning closely with IEC standards.

7. Fire and Safety Certifications

  • NFPA 70 (National Electrical Code): Ensures compliance with fire safety requirements in electrical installations.
  • Flame Retardant Materials (IEC 60332-3): Evaluates the flame resistance of materials used in the transformer.
  • Low Smoke Emissions (IEC 61034): Certifies that the transformer emits minimal smoke during a fire.

8. Energy Efficiency Standards

  • DOE 2016 (Department of Energy): U.S. energy efficiency standards for transformers.
  • European EcoDesign Directive (EU 548/2014): Specifies energy performance requirements for transformers in the European Union.

Selecting a Certified Transformer

When choosing a dry-type transformer, verify the certifications required for your region and application. Manufacturers typically provide certificates of compliance for their products. If you need additional details about specific certifications or test results, let me know!

The installation of dry-type transformers requires careful planning to ensure safety, proper performance, and compliance with standards. Below are the key installation requirements and space considerations:

1. Location and Environment

  • Indoor vs. Outdoor:
    • Dry-type transformers are commonly installed indoors but can be used outdoors if equipped with a weatherproof enclosure (e.g., NEMA 3R, 4X, or IEC equivalent).
  • Ambient Temperature:
    • Designed to operate in ambient temperatures up to 40°C (104°F). For higher temperatures, derating may be necessary.
    • Avoid locations with excessive heat, direct sunlight, or proximity to heat sources.
  • Humidity and Dust:
    • Ensure the area is well-ventilated and free from moisture or conductive dust. Enclosures with higher IP ratings (e.g., IP55) may be needed in harsh environments.
  • Vibration and Shock:
    • Install in areas with minimal vibration. Use anti-vibration pads if necessary.

2. Space and Clearance

  • Ventilation Clearance:
    • Adequate space is needed around the transformer for natural or forced air circulation.
    • Minimum Clearance Recommendations:
      • 12–24 inches (300–600 mm) from walls or obstructions on all sides for natural cooling.
      • Maintain manufacturer-specified clearances for forced-air-cooled units.
  • Height Clearance:
    • Ensure sufficient overhead clearance for installation and maintenance.
    • Consider the height of the enclosure, fans, and lifting mechanisms.
  • Access for Maintenance:
    • Leave enough space for technicians to access inspection panels, replace parts, and clean components.

3. Foundation and Mounting

  • Stable Base:
    • Use a level, vibration-free, and fire-resistant foundation. Concrete pads or structural steel bases are typical.
  • Mounting Method:
    • Floor-mounted: Securely bolted to the floor to prevent movement.
    • Wall-mounted: Use appropriate brackets for smaller units.
    • Suspended: Use vibration-isolated hangers in applications such as tunnels or limited spaces.
  • Weight Considerations:
    • Verify that the floor or mounting structure can handle the transformer’s weight, including any additional loads.

4. Electrical Connections

  • Cable Routing:
    • Ensure adequate space for incoming and outgoing cable connections.
    • Maintain proper bending radius for high-voltage cables.
  • Earthing/Grounding:
    • Proper grounding is mandatory for safety and to prevent electrical faults.
  • Separation of Circuits:
    • Keep high-voltage and low-voltage circuits well-separated to minimize electromagnetic interference (EMI).

5. Ventilation and Cooling

  • Airflow:
    • Ensure unobstructed airflow for natural or forced cooling systems. Fans or ducts may be required in confined spaces.
  • Air Quality:
    • Avoid corrosive or flammable gases. Use special enclosures if installed in such environments.

6. Compliance and Codes

  • Follow local electrical and fire codes (e.g., NEC, IEC standards).
  • Ensure compliance with clearance and installation requirements specified by the manufacturer.

7. Safety Measures

  • Fire Protection:
    • Place fire-resistant barriers between the transformer and adjacent equipment.
    • Use enclosures rated for flame retardance (e.g., F1 per IEC 60076-11) in fire-prone areas.
  • Noise Control:
    • Install in areas where noise won’t disturb operations. Acoustic enclosures or damping materials can reduce noise.
  • Signage and Labels:
    • Clearly label high-voltage areas and provide warning signs to prevent unauthorized access.

8. Space Optimization for Compact Installations

  • Use ventilated enclosures or forced-air-cooled transformers for compact areas.
  • Consider hybrid cooling systems for load variations.
  • Choose custom enclosures for restricted spaces.

By ensuring compliance with these requirements and consulting the transformer’s technical manual, you can achieve safe, efficient, and long-lasting operation. Let me know if you need help with specific installation guidelines or accessories!

Yes, dry-type transformers offer a wide range of customizable options to suit specific applications and operational requirements. Customization ensures that the transformer aligns with your technical, environmental, and operational needs. Below are the key areas where customization is commonly available:

1. Voltage and Capacity

  • Primary and Secondary Voltages:
    • Custom voltage ratings for primary and secondary windings to match specific power systems.
  • Capacity (kVA/MVA):
    • Transformers can be designed for specific load requirements, from small-scale (e.g., 10 kVA) to larger industrial capacities (e.g., several MVA).

2. Winding Material

  • Copper Windings:
    • Preferred for high efficiency and mechanical strength.
  • Aluminum Windings:
    • A cost-effective alternative with good conductivity for certain applications.

3. Cooling System

  • Natural Air Cooling (AN):
    • Standard for most low-load or moderate environments.
  • Forced Air Cooling (AF):
    • Enhanced cooling capacity for higher loads or compact spaces.
  • Hybrid Cooling (AN/AF):
    • Flexible operation based on load demand.

4. Environmental Protection

  • Enclosures:
    • IP-rated enclosures for protection against dust, water, or harsh environments:
      • IP23: Indoor use with protection from water sprays.
      • IP54/IP55: For dusty or partially outdoor environments.
      • IP66: Fully sealed for extreme conditions.
    • NEMA-rated enclosures for North American markets (e.g., NEMA 3R, 4X).
  • Corrosion Resistance:
    • Stainless steel or specially coated enclosures for corrosive or marine environments.

5. Temperature and Insulation

  • Thermal Class:
    • Insulation classes (e.g., Class F, Class H) for high-temperature applications.
  • Ambient Temperature Range:
    • Transformers designed for extreme temperatures (e.g., Arctic conditions or desert environments).

6. Noise Control

  • Low-Noise Designs:
    • Special cores and dampening materials for noise-sensitive areas (e.g., hospitals, data centers).
  • Acoustic Enclosures:
    • Additional soundproofing to meet stringent noise regulations.

7. Mounting and Installation

  • Custom Mounting:
    • Floor-mounted, wall-mounted, or suspended options.
  • Compact Designs:
    • For installations with space constraints.
  • Pre-installed Accessories:
    • Cable terminations, lifting eyes, and base rollers for ease of handling and installation.

8. Special Applications

  • Renewable Energy:
    • Transformers designed for wind turbines, solar farms, or hydroelectric plants.
  • Industrial Applications:
    • Customized for heavy industries, mining, oil and gas, or chemical plants with high load demands and specific safety requirements.
  • Transportation:
    • Traction transformers for railways or subways.
  • Marine/Offshore:
    • Certified designs for ships, rigs, or offshore platforms.

9. Control and Monitoring

  • Temperature Monitoring:
    • Built-in sensors and controllers for real-time temperature management.
  • Smart Features:
    • IoT-enabled monitoring systems for remote diagnostics and predictive maintenance.
  • Alarm and Trip Functions:
    • Custom settings for overload, overheating, or fault conditions.

10. Safety Enhancements

  • Fire Safety:
    • Flame-retardant materials (e.g., F1 per IEC 60076-11) for fire-prone areas.
  • Arc Protection:
    • Enhanced designs to handle high fault currents safely.
  • Electromagnetic Shielding:
    • To minimize EMI in sensitive installations like data centers.

11. Energy Efficiency

  • High-Efficiency Designs:
    • Compliance with standards like DOE 2016, EcoDesign (Tier 1 & 2), or equivalent.
  • Low-Loss Cores:
    • Amorphous metal or optimized silicon steel cores for reduced no-load losses.
  • Custom Load Profiles:
    • Designed to operate efficiently under variable load conditions.

12. Aesthetic Customization

  • Paint and Finish:
    • Custom colors or finishes for visual integration with surroundings.
  • Labeling:
    • Special labels or branding as per client requirements.

13. Compliance with Regional Standards

  • Tailored to meet specific regional codes and certifications, such as:
    • UL/CSA for North America.
    • IEC for international applications.
    • GB/T standards for China.

Custom Design Process

Manufacturers typically work with you to analyze your application requirements, operational conditions, and technical specifications. A detailed consultation ensures that the transformer is designed to meet all your needs effectively.

Let me know if you’d like further details or assistance with specifying options for your application!

Certainly! Here’s a detailed comparison of dry-type transformers and oil-filled transformers, which highlights their key differences and can help you decide which option is best for your application:

1. Design and Cooling Medium

  • Dry-Type Transformers:

    • Use air or air with forced ventilation for cooling.
    • Insulation is made from materials like epoxy resin.
    • No liquid coolant is involved, eliminating the risk of oil leakage.
  • Oil-Filled Transformers:

    • Use mineral oil or synthetic fluids (e.g., silicone, ester oil) for cooling and insulation.
    • Oil also acts as a heat transfer medium, distributing heat to radiator fins or coolers.

2. Applications

  • Dry-Type Transformers:

    • Ideal for indoor installations and environments where fire safety is critical (e.g., hospitals, schools, data centers, residential buildings).
    • Suitable for lower to medium power ratings (up to about 30 MVA) and voltages.
  • Oil-Filled Transformers:

    • Widely used for outdoor installations and higher power ratings (over 30 MVA).
    • Suitable for substations, power generation plants, and high-voltage industrial applications.

3. Safety

  • Dry-Type Transformers:

    • Safer for indoor use due to the absence of flammable oil.
    • Self-extinguishing insulation materials reduce fire risk.
    • Can be installed closer to sensitive equipment or populated areas.
  • Oil-Filled Transformers:

    • Pose a fire risk due to the flammability of oil, requiring additional fire protection systems.
    • Risk of oil leakage, which can cause environmental hazards.

4. Environmental Impact

  • Dry-Type Transformers:

    • Environmentally friendly with no risk of spillage or pollution.
    • Require minimal environmental precautions.
  • Oil-Filled Transformers:

    • Require oil containment systems to prevent spills.
    • Synthetic fluids like biodegradable ester oils can reduce environmental impact.

5. Maintenance

  • Dry-Type Transformers:

    • Require less maintenance as there are no oil levels to monitor or change.
    • Periodic cleaning of windings and inspections are sufficient.
  • Oil-Filled Transformers:

    • Require regular oil testing to check for contamination, moisture, and insulation integrity.
    • Maintenance includes oil filtering, replacement, and ensuring the integrity of gaskets and seals.

6. Efficiency and Cooling

  • Dry-Type Transformers:

    • Typically less efficient due to limited cooling capacity and higher thermal losses.
    • Suitable for intermittent or lower-load applications.
  • Oil-Filled Transformers:

    • More efficient at dissipating heat, making them ideal for continuous, high-load applications.
    • Better performance in extreme ambient temperatures.

7. Lifespan

  • Dry-Type Transformers:

    • Average lifespan is around 20–30 years.
    • Lifespan may reduce in environments with high dust, humidity, or temperature fluctuations.
  • Oil-Filled Transformers:

    • Typically have a longer lifespan (30–50 years) due to better cooling and insulation properties.
    • Lifespan can be extended with proper oil and system maintenance.

8. Size and Weight

  • Dry-Type Transformers:

    • Generally larger and heavier due to the lack of a liquid coolant and the need for larger enclosures.
    • Require more installation space.
  • Oil-Filled Transformers:

    • More compact and lighter for equivalent ratings, making them easier to transport and install in confined spaces.

9. Cost

  • Dry-Type Transformers:

    • Higher initial cost, especially for larger capacities.
    • Lower operational and maintenance costs over time.
  • Oil-Filled Transformers:

    • Lower upfront cost for higher ratings.
    • Higher maintenance and environmental compliance costs.

10. Noise

  • Dry-Type Transformers:

    • Typically quieter, making them suitable for noise-sensitive areas.
  • Oil-Filled Transformers:

    • May produce more noise due to cooling mechanisms, such as oil pumps and fans.

11. Deployment Considerations

  • Dry-Type Transformers:

    • Best for indoor use or areas with strict safety and environmental regulations.
    • Limited outdoor use unless enclosed in weatherproof cabinets.
  • Oil-Filled Transformers:

    • Better for outdoor use or high-load industrial applications.
    • Requires safety measures like fire barriers or containment systems.

Which Should You Choose?

Choose Dry-Type Transformers if:

  • The installation is indoor or in a populated area.
  • Fire safety and environmental concerns are high priorities.
  • Noise and minimal maintenance are important factors.
  • The application involves low-to-medium power ratings or intermittent loads.

Choose Oil-Filled Transformers if:

  • The installation is outdoor or in an industrial setting.
  • You require a transformer with high power capacity or continuous loads.
  • You need a compact, long-lasting solution that can handle extreme temperatures.
  • Cost-effectiveness for high ratings is a concern.

Let me know more about your application, such as power requirements, installation site, or environmental conditions, and I can help refine the recommendation!

The noise level of a dry-type transformer during operation depends on its design, size, and cooling method. It typically ranges between 40 and 70 dB under normal conditions, with the following factors influencing noise levels:

1. Key Noise Sources in Dry-Type Transformers

  • Magnetostriction of the Core:
    • The primary source of noise. As the magnetic field fluctuates, the transformer core expands and contracts, causing vibrations.
  • Cooling Systems:
    • Forced-air cooling (using fans) can increase noise levels compared to natural cooling.
  • Electrical Load:
    • Higher loads may slightly increase noise due to increased magnetic flux and cooling demand.

2. Compliance with Local Regulations

Most dry-type transformers are designed to meet international and local noise regulations, such as:

  • IEC 60076-10 (Determination of Sound Levels):
    • Sets standard methods for measuring transformer sound levels.
  • NEMA TR-1 (Transformer Noise Levels):
    • Specifies maximum permissible sound levels for transformers based on kVA ratings and design.
  • Local Building and Environmental Codes:
    • Ensure compliance with specific noise limits for residential, commercial, or industrial areas.

For example:

  • Residential areas may have noise limits around 35–45 dB at night.
  • Commercial or industrial zones may allow higher levels, typically 50–65 dB.

3. Noise Levels by Transformer Type

  • Natural Air-Cooled Transformers (AN):
    • Produce the lowest noise levels, typically 40–50 dB.
  • Forced Air-Cooled Transformers (AF):
    • Fans can add 5–10 dB to the noise level, depending on fan size and speed.

4. Noise Reduction Features

If noise is a concern, manufacturers can include the following options to meet stricter requirements:

  • Low-Noise Core Materials:
    • Grain-oriented silicon steel or other materials reduce magnetostriction and vibrations.
  • Acoustic Dampening:
    • Vibration isolators or rubber mounts minimize transmission of noise to the surroundings.
  • Fan Noise Control:
    • Use of quieter fans or variable-speed fans to reduce noise during lower loads.
  • Soundproof Enclosures:
    • Acoustic enclosures or barriers can significantly reduce emitted sound.

5. Recommendations

To ensure compliance with local regulations:

  • Request a noise level certification from the manufacturer, often measured in accordance with IEC 60076-10.
  • Verify local noise ordinances, particularly if the transformer is installed in a residential or sensitive area.
  • For high-noise environments, consider additional noise-mitigation measures such as acoustic barriers.

Let me know your specific noise requirements, installation location, or local regulations, and I can provide tailored guidance or options!

The maximum operating altitude and temperature range for a dry-type transformer depend on its design and construction. Below is a detailed explanation:

1. Maximum Operating Altitude

  • Standard Altitude Rating:

    • Dry-type transformers are typically designed for operation at altitudes up to 1,000 meters (3,300 feet) above sea level.
  • Effects of Higher Altitudes:

    • At higher altitudes, the air density decreases, reducing the cooling efficiency and dielectric strength of air.
    • Transformers used above 1,000 meters require derating or special design adjustments.
  • Altitude Derating Example:

    • For altitudes between 1,000 and 4,000 meters (3,300–13,000 feet):
      • The transformer capacity is derated by approximately 1%–2% per 100 meters (328 feet) above 1,000 meters.
    • Manufacturers can provide high-altitude designs with improved cooling systems and enhanced insulation.

2. Maximum Operating Temperature

  • Standard Temperature Range:
    • Dry-type transformers are typically rated for operation in ambient temperatures between -25°C and +40°C (-13°F to +104°F) under normal conditions.
  • Thermal Insulation Classes:
    • Insulation materials are classified by maximum operating temperatures:
      • Class A: 105°C
      • Class B: 130°C
      • Class F: 155°C (commonly used for dry-type transformers)
      • Class H: 180°C (used for high-temperature applications)
  • Special Designs for Extreme Temperatures:
    • Low-Temperature Environments:
      • Transformers can be customized to operate in temperatures as low as -50°C (-58°F) for arctic or cold-weather applications.
    • High-Temperature Environments:
      • Designed to withstand ambient temperatures up to +50°C (122°F) or higher, often with enhanced ventilation or forced cooling systems.

3. Environmental Considerations

  • Indoor vs. Outdoor Use:
    • Outdoor transformers may require enclosures to protect against extreme weather conditions.
  • Ventilation:
    • Ensure adequate airflow for cooling in high-temperature areas or higher altitudes.
  • Thermal Derating:
    • Transformers may need to be derated if ambient temperatures exceed the standard range.

4. Standards and Certifications

  • IEC 60076-11: Provides guidelines for temperature limits, thermal performance, and altitude adjustments.
  • IEEE C57.12.01: Covers standard operating conditions, including altitude and temperature.

5. Custom Options for Extreme Conditions

Manufacturers can customize dry-type transformers to meet specific altitude or temperature needs:

  • Improved cooling systems (e.g., forced air or liquid-cooled designs).
  • Enhanced insulation materials for extreme thermal stability.
  • Special coatings or enclosures for high-altitude or harsh environmental conditions.

Summary of Limits

ParameterStandard RatingCustomizable Range
AltitudeUp to 1,000 meters (3,300 feet)Up to 4,000 meters (13,000 feet) with derating
Operating Temperature Range-25°C to +40°C (-13°F to +104°F)-50°C to +50°C (-58°F to +122°F) or higher

Let me know your specific altitude, temperature requirements, or environmental conditions, and I can recommend an appropriate transformer or custom options!

Why Choose us ?

Built to last, engineered to perform.

Taishan Transformer is a key national-level manufacturer specializing in transformers, recognized as a “Contract-Honoring and Promise-Keeping” enterprise, a high-tech enterprise, and a national-level enterprise technology center. It is recommended in the national directory for rural and urban power grid construction and renovation, as well as a recommended supplier of major electromechanical equipment for hydropower projects. Its products have been awarded the title of “National Quality Inspection Qualified Product – Quality Trustworthy Product” and “Nationally Recognized Product for Mechanical Industry Users.

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lifespan > 30 years

Top10 Power equipment cop in CN
National-level technology center

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Our products not only dominate the domestic market but are also exported to more than 30 countries and regions, including Russia, Southeast Asia, Africa, and the Americas, serving industries such as power, municipal engineering, metallurgy, and petrochemicals.

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ITEZHI TEZHI POWER
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Irkutsk Power Grid Corp
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SinoHydro Corporation
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Ultimate Guide

Dry Type Transformer Ultimate Guide 2024

This guidebook serves as an extensive resource for professionals, engineers, and researchers interested in Dry Type Transformer. It covers the fundamental principles, technology advancements, design considerations, operational challenges, and environmental impacts of Dry Type Transformer. Through detailed explanations, case studies, and practical insights, readers will gain a deep understanding of Dry Type Transformer technology and its applications in modern power.

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